Boulter Camray 3 Boiler Manual
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Boulter Camray 3 Boiler Manual
Boulter Camray 3 oil boiler. Camray 2 Oil Boiler Manual Greenstar camray kitchen floor standing oil fired. Afternoon guys, Does anyone have the manual available for a Boulter Camray 3 oil boiler at all. Have tried a few links and I am getting nowhere. Buderus Domestic Condensing Boilers Buderus domestic boilers were phased out in the UK in 2009, but all products continue to be fully supported by Bosch Thermotechnology Ltd. The domestic range includes combi, regular and system boilers from the 500, 600 and 800 series. Oil Boiler Uk After ten seconds a relay clicks and then the lockout indicator cone on, as does a light on the reset button. Eg, heating coming on or going off Boiler will not fire up 6) Anything else you feel may be of relevance Possible contamination of oil supply by sediment from oil tank as it one ran low.have not checked filter for muck or blockage. Sounds like the ignition isnt firing, the click is probably the oil solenoid opening allowing oil to the jet but then if you allowed the filter to be clogged by crap from the bottom of the tank then it may well be the oil not getting to the jet and the ignition is firing but no oil to light. You can on some burners hear the buzz of the electrodes sparking as the click happens. I would say that most faults with oil boilers are caused by lack of maintenance i.e soot build up on the burner head or crap in the oil supply. Hearthstone H-3 Oil Boiler I do a lot of oil burners living in the wilds of Scotland but Oilman seems to know most of the boilers well, give him a shout for particular details. Clean or replace the filter first but leave the burner to a professional. Click to expand.To start with I suggest possible contamination of oil supply by sediment from oil tank. Have you checked filter for muck or blockage.
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Next it might be failed oil pump, failed control box, failed EHT transformer (both of these are unlikely if it is a Riello burner, since the transformer is built into the control box, and I have come across only one faulty one), incorrect electrode setting, or cracked electrodes causing tracking and so no spark, incorrect air setting, blocked nozzle, failed photocell (again not often, but if the burner has run sooty, it may not be able to sense the flame). When did you last have it serviced? (Assuming it was done properly of course. Would you like to try it too? Please try again later. It may not display this or other websites correctly. You should upgrade or use an alternative browser. Have tried a few links and I am getting nowhere. Am a member on oil techs forum but can not get past the intro stage on there to see if it is in there. Any help would be appreciated. Cheers JonWe are about affiliate you so be patient and then you can access the manuals library There is s Cam 3 manual in there AndyWe are about affiliate you so be patient and then you can access the manuals library There is s Cam 3 manual in there Andy Click to expand. Only mentioned it on here as I know how some of us are closed doors on gas advice without being in the trade also. Thanks for adding me now I will shoot over and have a look. I'm sure I will learn more than I can help on there but many thanks. Cheers JonI don't do oil enough to keep a multitude of nozzles in stock so that has helped me out a great deal.You can create your listing free at DIYnot Local Fuel fault. You can contact us and a member of our team will be more than happy to help find the part you need. All of our boiler manuals are free to download from our boiler manuals section The combi boiler allows water to be heated in both the central heating (radiators) and domestic water heating systems (taps, showers, etc) within a household.
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The heat only and the central heating boilers only work for one system or the other and tend to be used in tandem with hot water cylinders to heat both systems within a household. Oil Boilers are traditionally larger than gas boilers due to the size of the burner. Mechanically, oil boilers are very similar to traditional boilers with the exception of the fuel source used to produce heat. Oil boilers and spares are produced by a range of manufacturers. These include HRM, Worcester, Potterton, Grant, Warmflow and Trianco. Our distribution warehouse holds over twenty thousand different boiler spares in stock and we have a dedicated purchasing team that ensures our stock levels are maintained to cut down on lead times from ordering direct to any location in the uk. We offer various delivery options and can even provide a next day, pre 12 delivery to most parts of the UK. Our UK based offices contain collectively over 200 years of boiler spares and spares distribution experience. Please feel free to contact us either by e-mail or phone on the details provided at the bottom of the page. Please refer to our privacy policy for more info. We will source it from our suppliers and aim to get it to you within 3 - 5 working days. If you continue without changing your settings, we'll assume that you are happy to receive all cookies on the website. However, you can read our Cookie Policy here. Accept and Continue. Boiler Buying Guide 2020 Boiler Efficiency Ratings Which is the Best Combi Boiler in 2020. What is the SEDBUK Rating. What is a Condensing Boiler. What is a Regular Boiler. What is a System Boiler. What are Biomass Fuels. We recommend that you upgrade to a new, more efficient boiler to help reduce fuel bills and carbon dioxide emissions. Get a repair quote Upgrade to a New, More Efficient Boiler Get boiler quotes today Visit Boiler Guide to get free no-obligation quotes from trustworthy heating engineers in your area. Some models may be obsolete.
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Under the Consumer Protection Act 1987 and the Health and Safety at Work Act 1974, it is a requirement to provide information on substances hazardous to health (COSHH Regulations 1988). The Company takes every reasonable care to ensure that these products are designed and constructed to meet these general safety requirements, when properly used and installed. BOULTER BOILERS Boulter Boilers Limited Magnet House, White House Road, Ipswich IP1 5JA. Before using your new Boiler, we ask that you carefully read the following information. It is the responsibility of the installer to ensure that the Boiler is commissioned. If an engineer is not known, Boulter Buderus will be pleased to provide details of commissioning and servicing engineers from their register. Your Installer should give guidance on this. This is perfectly normal and should be no cause for concern. Note: The nozzle on this appliance is only covered by a 1 year guarantee. The isolating switch must have all pole contact separations at least 3mm BOULTER BUDERUS CAMRAY 5 PAGE 7 3:5 DIMENSIONS Output. The chimney should comply with the latest edition of the Building Regulations and BS 5410: Part 1. A high level outlet should be provided for ventilation. BOULTER BUDERUS CAMRAY 5 PAGE 11 4:7 OIL STORAGE 4:7.1 Oil Tank Consideration to the access by fuel delivery lorries should be given when positioning the oil tank. As there is only one tapped outlet they are more suited to single pipe feed as gravity supply or with a Boulter 3K Oil Loop Deaerator where suction lift is required. The Flexible Oil Pipes are fitted inside the Boiler casing and are of adequate length to enable the Burner to be removed without disconnecting. Click the Programmer in place from the front. 6. Fitting Instructions for the programmer are included in the Programmer Kit. These may be as required but can be easily changed if not. Test enables a quick review of the 7 day programme.
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This enables a period of days to be set (up to 99) during which time the Heating System is OFF. When the Holiday Period is over the Programmer reverts back to the normal programme. Balanced Flues permit considerable choice of siting of the Boiler. Boilers may be installed in situations where no chimney exists, where the chimney is unsatisfactory or in outhouses. Due to the efficiency levels of Camray 5 pluming from the terminals may occur under certain conditions.The illustration shows a typical rear outlet flue. Assemble the flue generally as follows: 1. Available from Boulter Buderus. 17. Inside: Using the clips supplied fix the flexible air duct to the burner spigot and flue offtake securely. The following illustrations show boilers up against a rear wall as an example. It is not essential for the boiler to be positioned this way; As long as the joists are capable of supporting the flue via the support plate supplied in the kit. Continue with the rest of the installation.The following illustrations show boilers up against a rear wall as an example. It is not essential for the boiler to be positioned this way. As long as the joists are capable of supporting the flue via the support plate supplied in the Kit or the Flue support quadrant kit (optional). Continue with the rest of the installation.This is attained by pushing two telescopic flues together until the desired dimension is obtained. Secure any vertical lengths by using a drill and 4 self tapping screws supplied. If an engineer is not known Boulter Boilers will be pleased to provide details of commissioning and servicing engineers from their register. Outer valve Filter Sludge cock (Non plastic tanks). HEIGHT OF TANK Is the bottom of the tank above the oil pump if a single pipe system is installed. OIL SUPPLY LINE Ensure that galvanised iron has not been used.
BOULTER BUDERUS CAMRAY 5 PAGE 41 7:4 BOULTER BUDERUS RECOMMENDED COMMISSIONING CHECK LIST - SHEET 2 OF 2 CASING PANELS Have grommets been fitted to relevant oil supply entry points (knockouts)? Is the flue free of any obstruction. Has the chimney been adequately lined and insulated. NOTE:- Lining the flue and back filling will help prevent condensate problems BALANCED FLUE APPLIANCES Is the correct flue kit fitted. Is the Flue off take correctly secured to the boiler by four nuts and washers. GENERAL Has the boiler been installed in accorandance with manufacturers instructions. BOULTER BUDERUS CAMRAY 5 PAGE 42 7:5 BOULTER BUDERUS RECOMMENDED COMMISSIONING TESTS Have the manufacturers on-site assembly instructions been followed? Instruct the user on the operation of the appliance and leave this manual with the customer. CHANGE the nozzle for one with the specified make, oil rate, spray pattern and angle. Inspect the ignition electrodes for crazing in the porcelain. Replace if there are signs of deterioration. A dirty fan impeller can impair the performance of a burner, inspect and clean if necessary. To adjust the CO at the Air Shutter use a 3mm allen key as shown.BOULTER BUDERUS CAMRAY 5 PAGE 45 10:1 FAULT FINDING If the Boiler fails to start, make the following checks before calling a service engineer:- 1. BOULTER BUDERUS CAMRAY 5 PAGE 53 Burner starts but will not This can be due either to light up absence of oil of ignition. BOULTER BUDERUS CAMRAY 5 PAGE 54 Burner pulsates Worn nozzle with Replace with nozzle of correct type and size (see (a) continuously excess throughout or Technical Data). Due to a policy of continual development Boulter Buderus reserves the right to alter or amend the design of its products without prior notice. You should upgrade or use an alternative browser.
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After heating the house to the required temperature, the boiler switches off as it should, but the lockout light is also displayed and the boiler will not fire back up unless I press the restart button. I have read other messages that say to check the photo cell but I don't know where this is. ThanksA Camray 3 would have a Riello G5 or G7 which both have a 530se control box. The photo cell is located on the base plate of the control box. It is probably worth checking the solenoid coil as this is more likely to fail after running for some time rather the photocell MartinWhere and how would I check the solenoid. Is there a technical diagram avaiable anywhere. Thanks again.Maybe call in a competent service technician. Martin. For a better experience, please enable JavaScript in your browser before proceeding. It may not display this or other websites correctly. You should upgrade or use an alternative browser. After that, you can post your question and our members will help you out. Amateurs and Experts are both welcome. Boulter Buderus Spares PlumbNation supplies a wide choice of Boulter Buderus boiler spares so you can ensure your Boulter Buderus boiler is efficiently maintained at all times. Using our simple Boiler Spare Parts Finder you can find the Boulter Buderus spares you need quickly and easily, and even have them delivered by 12 pm the next day. We know that ordering boiler spares can be a time-consuming process and that you might want to speak to an advisor, so we have a UK-based call centre ready to take your call. Order before 11am to get next day delivery. If you do require any assistance with your purchase don't hesitate to get in touch with our trained and knowledgeable staff. Single Delivery Charge on all Boiler Spares. Learn more - opens in a new window or tab This amount is subject to change until you make payment.
For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn more Contact the seller - opens in a new window or tab and request post to your location. Please enter a valid postcode. Please enter a number less than or equal to 14. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by Verisign. Their products are manufacturered under strict European quality, safety and performance standards in Germany and Holland. Their products are manufacturered under strict European quality, safety and performance standards in Germany and Holland. In addition to the controls mentioned in this section of the manual, on the face. Boulter Camray 2 Range with Riello Installation. Heat output in BTUs per. After running out of oil and boiler going into lockout, here's how to fix it. Find best value and selection for your Camray 2 Boulter Oil Boiler search on eBay. World's leading marketplace. This page was last updated: 17-Sep 12:30. Number of bids and bid amounts may be slightly out of date. See each listing for international postage. Camray 3 oil boiler manual, camery 3 boiler manual. Product description. Logitech Extreme 3d Pro Manual Pdf. Camray 5 combi boiler camray 3 boiler manual pdf manual. The greenstar danesmoor oil. The domestic range includes combi, regular and system boilers from the 500, 600 camray 3 boiler manual and 800 series. How to bleed and restart your oil heating.: product description.
The Company takes every reasonable care to ensure that these products are designed and constructed to meet these general safety requirements, when properly used and installed. To fulfil this requirement products are comprehensively tested and examined before dispatch. This appliance may contain some of the materials below. May be harmful if inhaled. May be irritating to the skin, eyes, nose or throat. When handling avoid inhalation and contact with the skin or eyes. Use (disposable) gloves, face masks and eye protection. After handling wash hands and other exposed parts. When disposing, reduce dust with water spray, ensure parts are securely wrapped. Seek immediate medical attention for any rash, wart or sore developing on any part of the body, particularly the scrotum. 4. Avoid as far as possible any skin contact with mineral oil or with clothing contaminated with mineral oil. 5. Never breath any mineral oil vapours. Do not fire the Burner in the open i.e. out of the Boiler as a miss fire will cause unburnt oil vapours. Barrier cream containing lanolin such as Rosalex Antisolv, is highly recommended together with a strict routine of personal cleansing. Under no circumstances should mineral oils be taken internally. BOULTER BUDERUS Boulter Buderus Limited Magnet House, 30 White House Road, Ipswich IP1 5JA Telephone: (01473) Boulter Boilers Fax: (01473) A subsidiary of Buderus Heiztechnik GmbH Due to a policy of continual development reserves the right to alter or amend the design of its products without prior notice. To obtain the best possible performance and trouble free operation from your Boiler, it is important that you read section 1 of this manual carefully. All Camray appliances are the result of many years of research, development and experience. Whilst our Boilers are designed with simplicity of operation in mind, there are certain features and benefits which only become obvious when you thoroughly understand how best to use your new Camray product.
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We trust that you will enjoy many years of reliable service from your new Camray Boiler and, once again, thank you for choosing Camray. 1:1.1 Manual This Manual covers Safety, User Instructions, Installation, Commissioning and Maintenance of the Camray 5 Page 5 of 77 Combi Boiler. 1:1.2 Timer Programmer An optional Programmer is available which will enable you to time both your Central Heating and Domestic Hot Water (store) requirements. 1:2 USEFUL INFORMATION Your Installer will help you complete this where necessary. Information can be found on appliance data label located inside the left hand side panel of the casing. Also on the front cover of your installation manual. CAMRAY 5 COMBI PAGE 2 1:3 IMPORTANT SAFETY NOTES To obtain the best possible performance and trouble free operation from your Boiler, it is important that you read these instructions carefully. Your Camray Boiler has built-in safety features, which are detailedin the 6 Page 6 of 77 relevant section of this manual. 1:3.1 Please Note The heating system must comply with the latest editions of British Standard 5410 and The Building Regulations. It is the responsibility of the installer to ensure that the Boiler is commissioned. It is essential that the instructions in this manual are strictly followed for safe and economic operation of the Boiler. Failure to observe these instructions may invalidate your right to free breakdown cover during the guarantee period. We recommend that you keep these instructions in a place near your appliance for easy reference. 1:3.2 Air Supply to Boiler Conventional Flue Where your Boiler is used on an open conventional flue system, a permanent air supply is required for combustion. Clearances provided at the sides and rear of the appliance for air entry must be kept free of obstruction. For further explanation please refer to section 4 of this manual.
1:4 CONNECTIONS Your Camray Boiler should be connected to an electrical supply complying with the Electrical Wiring Regulations (BS7671): as well as an oil supply complying with BS5410; and an appropriate flue system. ALWAYS SWITCH OFF THE ELECTRICAL SUPPLY before removing any of the covers for cleaning. Commissioning involves testing the Boiler to ensure that it is working correctly, and also setting the Burner correctly to ensure the most efficient operation and use of fuel. If the Boiler has not been commissioned, it may not be operating at the maximum efficiency possible for your heating system, and may also invalidate the guarantee.Wiring should not be tampered with, modified or changed for any reason. 3.Only use Boulter replacement parts. Non-compliance with the above will invalidate the Guarantee. NOTE Due to the high efficiency of DHW production in certain circumstances i.e. very low flow rates, the temperature of the hot water at the tap can be high. If this temperature is likely to cause nuisance or discomfort your installer should be able to advise on a suitable temperature blending valve. The burner is lit by an automatic ignition system and therefore there is no pilot flame. The boiler should not be operated below 60 C, as this will cause corrosion which will reduce the life of the boiler. 1:6.2 Hot Water Tank Thermostat This thermostat controls the water temperature in the tank. Should this occur. the green indicator light on the control panel will illuminate. Wait for the boiler to cool, and reset the thermostat by depressing the limit thermostat reset button located on the control panel - see Fig 1a If this problem recurs, turn the boiler off and consult your installer. 1:6.5 Lockout Lamp In the unlikely event of a burner malfunction or you run out of oil it will automatically shutdown, and the red lockout indicator on the control panel and the lamp on the burner will illuminate. Wait 45 seconds before attempting to restart the burner.
To restart the burner, remove the front boiler panel and depress the lockout reset button on the front of the burner control box (see Fig 1b).If the problem occurs again, turn the boiler off and consult your installer. CAMRAY 5 COMBI PAGE 4 9 Page 9 of 77 Fig. 1b Lockout Reset 1:7 OPERATING FEATURES AND INSTRUCTIONS 1:7.1 How does your boiler work. From cold, this will take approximately 18 minutes. To obtain the maximum temperature and quantity of hot water ( ie for a bath ) set this to maximum. When the tap is turned OFF the boiler will continue to operate until the hot water tank reaches the temperature set on the Hot Water Tank Thermostat. The period of operation to replenish the energy used depends on the quantity of hot water drawn.During the period of draw off the circulating water pump will operate but not the boiler. Providing the tank has not discharged just prior to the Programmer switching off there is normally adequate hot water for occasional use of wash basins.It is important that the correct operating system pressure is maintained. If the System Pressure Gauge, in the Control Panel, should indicate low pressure i.e. below the marker, contact your Installer. 1:7.4 Frost Protection If there is any danger that your Boiler may freeze up during severe weather conditions, it is recommended that you consult your installer who will be able to advise you on an appropriate course of action, either by installing a frost thermostat or the addition of system anti-freeze. CAMRAY 5 COMBI PAGE 5 1:7.5 Oil Delivery Where possible, it is advisable to temporarily switch the Boiler off when your oil supply is being replenished. This is to allow any sediment to settle and not be drawn into the Boiler. If not this could result in an inconvenient break down. We advise that you keep your Boiler off for one hour after the oil is delivered to your tank. Please ask your supplier, or the driver to notify you before the oil is discharged.
1:8 MAINTENANCE For normal cleaning of the outside casing, simply wipe with a dry cloth. To remove stubborn marks and stains, wipe with a damp cloth and finish off with a dry cloth. DO NOT use abrasive cleaning materials. The Boiler must be serviced at regular intervals by a qualified service engineer.Press the reset button once the temperature has dropped sufficiently. 5. Check whether the red LOCKOUT lamp on the Control Panel and Burner Control box are glowing. This indicates that the Burner has attempted to start but has not fired successfully. Press the reset button on the Burner Control box, when released, the lights will go out and the Burner will again attempt to start. If the 11 Page 11 of 77 Burner does not run and again goes to lockout with red indicators glowing:- Wait three minutes. Repeat the procedure by pressing the button. Failure to start on the second attempt indicates a fault requiring attention. Switch off the mains supply and call your service engineer. CAMRAY 5 COMBI PAGE 6 2:1 INTRODUCTION The Camray 5 Combi is: 1. Designed for producing Hot Water and Central Heating. 2. Suitable for sealed Central Heating systems which are within the maximum permitted working pressure. All Boilers are supplied with a manual reset limit thermostat. 3. Suitable for new installations and for replacing existing sealed system Boilers. CAMRAY Boilers offer greater freedom to select the most suitable position for siting and the opportunity to install the boiler in a suitable outbuilding if required. All models are supplied for connection to a conventional chimney or any of the available Camray 5 Combi Balanced Flue options. NOTE: Right hand low level flue not available. They offer unique versatility and can be used in the following modes: 1. Low level rear outlet balanced flue. 2. High level rear outlet balanced flue. 14 Page 14 of Vertical outlet balanced flue. (Insulated balanced draught chimney). 4. Low level left hand side outlet balanced flue only. 5.
High level side outlet balanced flue (RH or LH). 6. For connection to a conventional chimney. 7. Other options may be available. Please contact Boulter. Balanced flues are supplied in a carton which includes ALL parts for balanced flue installation. With conventional flue leave gap of 15mm at rear of boiler for air entry. 2:4 COMMISSIONING The heating system must comply with the latest editions of British Standard 5410 and The Building Regulations. IMPORTANT Should you wish to remove or dismantle any covers or parts of the Boiler for cleaning or maintenance ALWAYS FIRST SWITCH OFF THE ELECTRICITY SUPPLY. 1. On no account should any part of the Boiler or ts Flue be modified except as specified in this i manual. 2. The wiring of the Control Panel should be as the wiring diagrams included in this Manual. Wiring should not be tampered with, modified or changed for any reason. 3. Only use Boulter replacement parts. Non compliance with the above will invalidate the Guarantee. 3:1 LIQUID FUELS The Camray 5 COMBI Boiler will burn liquid fuels complying with BS2869 Part Class C2 specified in the Code of Practice for Oil Firing BS5410 Part 1. Class C2 (Kerosene) This fuel is suitable for Camray 5 COMBI. Burners are supplied with the appropriate nozzle and pump pressure as standard for this fuel. 3:2 TECHNICAL DATA 15 Page 15 of 77 Heat Input (Full load based on Net efficiency of 91) Heat Output (Full load) Maximum Boiler working pressure Minimum return water temperature Maximum side panel temperature Conventional flue - Minimum flue draught Conventional flue - Maximum flue draught Range of Boiler Control Thermostat Maximum Temperature of Boiler Control Thermostat Boiler Limit Thermostat Setting Maximum Emissions Limit (Class 1) 3 bar Class m water head 60 0 C 16 Page 16 of 77 BS7671:2001 formerly IEE Wiring Regulations. This appliance must be effectively earthed and connection to the supply must be through a double pole isolating switch fused 5 amp.
The isolating switch must have all pole contact separations at least 3mm. 90A 70A 55 29kW 22.5kW 17.7kW 26.4kW 20.5kW 16.1kW CAMRAY 5 COMBI PAGE 9 3:5 DIMENSIONS 3:6 TUNDISH POSITION A Tundish must be fitted to provide a visual indication of water flowing from the Pressure Relief Valve of the Boiler. Installation of the Tundish must be located in a position clearly visible to the householder i.e. to comply with Part G of the Building Regulations -typically as fig.3.b The Tundish should be positioned on the right hand side of the appliance. Flue Exit Temp o C Gross Boiler Test Point Temp o C 90A RDB 483T x60o W A RDB 483T x60o W RDB 484T x60o W There are two columns in the table for combustion gas temperature:- FLUE EXIT temperature, and BOILER TEST POINT temperature. 2. Where possible CO 2, smoke and flue gas temperatures should be sampled from the FLUE EXIT (i.e. external balanced flue discharge, or from the test point provided in the conventional flue adaptor) 3. These figures may be used to calculate combustion efficiency. 4. Alternatively (where the forgoing is impractical such as vertical BF) gases can be sampled at the BOILER TEST POINT inside the casing. Pt 7 Codes of Practice for Sealed Systems. Electrical Wiring Regulations.It is not the purpose of the manual, nor is it possible, to adequately deal with the subject in this manual. On existing heating systems where a Boiler is replaced, ensure that the system is chemically cleaned, consult a reputable manufacturer. The system should contain clean water and be free from leaks. Suitable inhibitors against limescale and corrosion should be added to the system. Consideration must be given however, to the following points. 1. Noise may be accentuated by the installation in small rooms or recesses with hard or hollow stud wall surfaces. Due consideration to the siting of Boilers should be given. Further advice from BOULTER should be sought where any doubt exists. 2.
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