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C7200 Cadex Manual | Full Djvu
All other trademarks mentioned herein are the property of their respective owners. All rights reserved. No part of this publication or the firmware controlling Cadex product(s) may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language in any form or by any means without the express written permission of Cadex Electronics Inc. Changes or modification to the equipment not expressly approved by Cadex will void the approvals and void the user’s authority to operate the equipment. If the unit is running abnormally, please ensure that the analyzer is moved away from any source of radio interference. Cadex Electronics Inc. Do not remove the adapter from the analyzer while the battery is running. Cadex C7000 Series Battery Analyzers. Never leave the battery unattended while under charge or discharge. Cadex Electronics Inc. Do not attempt to perform any service procedures on the analyzer other than replacement of the external fuse or internal backup battery (see Chapter 11, Services and Upgrades, page 114). Warranty Service Before sending the unit for service, contact Cadex Technical Support. If your product requires warranty service, the representative will provide a Return Authorization form or number and the location of the nearest service center. If your product is not covered by warranty, the representative will provide the contact information for the nearest service center. You may contact the service center directly to arrange to send the product in for service. In this manual “Li-ion” refers to both), lithium-ion and lithium-polymer batteries. Even a novice user can perform a variety of tests and programs. If you do not have version 6.11, contact Cadex to obtain the upgraded version.) Chapter 1 - Overview provides basic information about product features and connecting the Cadex analyzer to a computer.
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Chapter 11 - Services and Upgrades provides information on servicing the Cadex analyzer, including upgrading the firmware. Chapter 12 - System Calibration provides instructions for calibrating the analyzer. Potential shock hazard. Potential explosion hazard. Cadex C7000 Series Battery Analyzers. Configuration Battery parameters stored in battery adapters that tell Code (C-code) the Cadex analyzer how to service a specific battery type (see Chapter 6 - C-codes (Configuration Codes) page 43). Cells Individual items within the battery. User Interface The front panel of the analyzer that provides information about the status of the analyzer and any batteries being serviced: It consists of the LCD display, the LED indicators and the input keys. Cadex Electronics Inc. The C7400 and C7400ER has four, the C7200 has two. Station keys Displays C-codes or details of a service. The C7200 has two, the C7400 and C7400ER has four Prints labels and reports. This is the default view for the C7400 and C7400ER. Cadex Electronics Inc. For example, during a service in Station 2, a display similar to this sample appears when you press. FAIL (red) Battery failed. Flashing Hot battery. Service resumes when battery cools (code 13). Flashing System failed. Turn the analyzer off and then randomly on. Contact Cadex if the condition persists. Cadex Electronics Inc. Figure 4: Menu hierarchy of the Cadex Analyzer Cadex C7000 Series Battery Analyzers. Remove the battery first and then the adapter.Cadex Electronics Inc. Press the back end down to close with a click. If adapters are inserted in Stations 1 and 4, a display like this appears: Cadex C7000 Series Battery Analyzer. The following message appears when the battery is detected: Note You can set up the Cadex analyzer not to display this message and start service (see Starting Battery Service, page 78). If the display continues to display an Empty message, this means that the Cadex analyzer is not recognizing the battery.
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For detailed information about messages that appear, (see Appendix A - Messages and Warnings, page 132). Cadex C7000 Series Battery Analyzers. Remove the battery within 5 seconds. Cadex C7000 Series Battery Analyzers. SLA and Li-ion batteries are cycled once. If the target capacity is not reached in the first cycle, it is cycled again. Recondition is not performed for Li-ion and SLA batteries. Cadex C7000 Series Battery Analyzers. To diagnose faulty batteries the user is required to run Prime, Auto, etc. Duration: Approximately 1.5 hours for NiCd and NiMH, 10 hours for SLA, and 4 hours for Li-ion using default C-codes. Cadex Electronics Inc. Dirty contacts will affect QuickTest readings. Note: QuickTest is available only when you are using 16k battery adapters. Cadex C7000 Series Battery Analyzers. For most batteries, this takes about 5 minutes. However, with high-capacity batteries, it may take longer. Cadex Electronics Inc. OhmTest Tests internal resistance.Cadex C7000 Series Battery Analyzers. Typically, with a target capacity of 80, NiCd batteries should provide about 1500 cycles, NiMH 500 cycles, Li-ion 500 cycles, and SLA 300 cycles. Duration: Approximately one month or more depending on the chemistry. Cadex Electronics Inc. The battery is not necessarily poor. Cadex C7000 Series Battery Analyzers. In some cases, two or three Prime programs may be required to fully form a battery. Duration: Approximately 24 hours for a NiCd battery charged and discharged at 1.00 C. Cadex Electronics Inc. If the battery passes, run the Auto or Prime program on the battery to determine whether there are other faults. Compare several good and bad batteries to determine a suitable OHMTEST. SETPOINT Cadex C7000 Series Battery Analyzers. Cadex Electronics Inc. Repeat steps 4 and 5. 9. Press to save the settings. ENTER 10. Press to scroll to to accept changes and press ENTER Cadex C7000 Series Battery Analyzers.
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If the Boost is successful, the global display changes to the active program name to show that the Cadex analyzer now recognizes the battery. If the Boost is unsuccessful, you can repeat this procedure until it is successful or until you are convinced that the battery cannot be restored. Some 1-cell (1.20V) and 2-cell (2.40V) NiCd and NiMH batteries. It is advisable to run an OhmTest to determine battery resistance prior to running the Learn program. Cadex Electronics Inc. For more accurate results, running the Learn program is recommended. Sequence: This program assumes that the battery has 100 capacity. If a battery has lower capacity, it will not make a correct matrix. The program consists Cadex C7000 Series Battery Analyzers. It is advisable to run OhmTest on any battery that is run through the Q-Learn program. Batteries that disconnect, reset or give failures while running the Learn or Q-Learn programs. Cadex Electronics Inc. Cadex C7000 Series Battery Analyzers. Cadex C7000 Series Battery Analyzers. Program The Program parameter specifies which of the programs is to be run (see Battery Service Programs, page 22). Cadex Electronics Inc. The voltage is often labeled on the battery. On the C7200 and C7400, the maximum voltage is 14.4V for NiCd, NiMH and Li-ion batteries. The maximum voltage is 14V for SLA batteries. For example, on the C7200, the charge rate for a 14.4V battery will be automatically scaled to 2000mA. An inverse S (scaled C-code) will be displayed on the basic C-code screen. The discharge rate is reduced for batteries with higher nominal voltage (for example, 2400mA for a 14.4V battery on the C7200). For a single-cell NiCd or NiMH battery, the maximum discharge is 2500mA. It is used for SLA batteries to compensate for capacity variation when a battery is discharged at a higher or lower rate than specified by the manufacturer. This Cadex C7000 Series Battery Analyzers.
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Default Temperature Sensing Adapters with temperature sensor: 5 C-45 Adapters without a temperature sensor: Disabled (not for Li-ion batteries) Cadex Electronics Inc. It defines the threshold point at which the discharge cycle is terminated.This parameter must be set to be lower than the Maximum Charge Voltage.When the charge current drops below the End of Charge setting while maintaining the Maximum Charge Voltage, the battery is considered fully charged. Cadex Electronics Inc. You can try setting the charge and discharge rates to higher values to speed up servicing; however, if fault codes appear, you must lower the rates. Cadex C7000 Series Battery Analyzers. Note QuickTest matrices created by the Q-Learn and the Learn programs are stored in battery adapters as part of the C-code and can be copied to other adapters. Create or Edit a C-code 1. From the global display, press the station key. Cadex C7000 Series Battery Analyzers. Cadex Electronics Inc. The message appears on the display. CHANGES ACCEPTED Add or Edit the C-code Setup Name 1. From the global display, press the station key. Cadex C7000 Series Battery Analyzers. Delete a C-code 1. From the global display, press the station key. 2. Use the key to scroll to the C-code you want to delete. Cadex Electronics Inc. Copy all C-codes (and matrices) from One Adapter to Another 1. Ensure that both adapters are inserted in the Cadex analyzer. Neither adapter should contain a battery. Cadex C7000 Series Battery Analyzers. Cadex Electronics Inc. You can set the date, time, company name, view the event log and print reports or labels. Date and Time 1. From the global display, press MENU 2. If you do not hear anything, sounds have been turned off. This can be useful, for example, as a prompt to remind you to perform routine maintenance tasks such as voltage calibration. You may need to use a customized cable to connect to the analyzer. You can also connect supported label printers through the serial port.
Other jumpers may also be — required. Check your printer manual for — specific information. — Cadex C7000 Series Battery Analyzers. You must specify which device is connected to the Cadex analyzer parallel port.Level 0 is the default. Depending on the security level chosen, you may have to enter the password for some features. Cadex Electronics Inc. If you lose or forget your password, contact Cadex Technical Support at 1 800 565-5228 ext. 315 with your company name and the serial number of your Cadex analyzer. This verification can be turned off so users can run a battery service as soon as a battery is inserted. You can choose whether or not to perform the automatic OhmTest. Cadex Electronics Inc. You can choose to have the Cadex analyzer save these changes to the battery station rather than to the C-code. Settings saved to the station are independent of setting battery adapter inserted in the station. This time can be modified: To change the Power Failure Resume Hours 1. From the global display, press MENU Cadex Electronics Inc. ENTER ENTER 6. Press twice to return to the global display. Cadex C7000 Series Battery Analyzers. Cadex Electronics Inc. For samples of bar code and battery labels, see Figure 7, page 88. Cadex Electronics Inc. You can also print bar-code labels for individual batteries. Do not remove the battery from the adapter. 2. Press PRINT 3. Press the station key of the station that contains the battery. Cadex Electronics Inc. Event Description Errors Problems that stop the service. Warnings Problems that do not stop the service, but may affect battery performance. Alternatively, you can display the 50 most recently logged events on the LCD display. The Battery ID field always has 10 characters but some or all of them may be blank spaces. Cadex Electronics Inc. The procedure outlined here assumes you are using Microsoft’s HyperTerminal communications program, which comes with most.
HyperTerminal opens and starts displaying data sent from the Cadex analyzer. Note You are not limited to spreadsheet programs. Depending on what you want to do with the data, you can open your data log in any software program that recognizes comma-separated-values files. A setting of 50 gives a discharge current that is 50 of the C-code discharge rate (see Discharge Rate (C-rate), page 48). Cadex C7000 Series Battery Analyzers. The maximum allowable is 200:59:59. Cadex Electronics Inc. For Trickle Charge and FALSE Rest, the program selects the statement only. TRUE Cadex C7000 Series Battery Analyzers. The program continues forever. See FOREVER the “IF Loop Count Max” statements, above. Cadex Electronics Inc. Cadex Electronics Inc. Phase 4 Discharge to find capacity after the recondition cycle. If the capacity meets the target capacity, charge the battery (Phase 5). If the target Cadex C7000 Series Battery Analyzers. Phase Done Complete the program with a trickle charge to maintain capacity. The flowchart in Figure 11 on the next page demonstrates how this program works. Cadex Electronics Inc. See Appendix D - Parts and Accessories, page162 for information about ordering replacement parts. Cadex C7000 Series Battery Analyzers. Figure 13: C7400 and C7400ER: Remove the back screws Figure 14: C7200: Remove the bottom screws Cadex Electronics Inc. Figure 15: Cadex 7400 with cover removed. The backup battery on the C7400ER is in a similar location Cadex C7000 Series Battery Analyzers. Carefully remove the existing battery: a) Move the upper clip of the battery holder out of the way.Clean the analyzer only with a damp cloth moistened with mild soap and water and allow to thoroughly dry. Do not allow any liquids to enter the analyzer case under any circumstances. Cadex C7000 Series Battery Analyzers. Calibrating Voltage Voltage calibration should be performed at least yearly. To calibrate the voltage,. Contact Cadex for a Return Authorization number.
Calibrating Adapters Battery adapters should be calibrated once a year or whenever they are moved from one analyzer to another. These values cannot be used to determine if an adapter is faulty or not. It only indicates if the adapter has an acceptable range for QuickTest Cadex Electronics Inc. Battery continually cycles Battery Cells may be soft or in poor without ending on QuickTest condition. Verify battery condition using the Auto program. Battery may be unable to be QuickTest Cadex Electronics Inc. All new battery adapters manufactured by Cadex, however, have a 16-kilobit capacity. (All 16K adapters are identified with a label at the back.) You must have 16K adapters to use the. Written by Isidor Buchmann, Cadex President and founder, Batteries in a Portable World can be ordered by visiting the Cadex website or by calling Cadex Electronics Inc. The listing by detailed message also lists the usual reasons for the appearance of individual messages as well as possible solutions to the problems they indicate. Cadex C7000 Series Battery Analyzer. Set the serial or parallel port to another device or set it to Disabled, (see Connecting to BatteryShop or a Printer, page 70) Cadex C7000 Series Battery Analyzers. Clean the adapter contacts. Contact Cadex to upgrade firmware. If message persists, replace adapter. Cadex C7000 Series Battery Analyzers. Service single cells on the C7200 or C7400. Check the fuses on the analyzer. If all fails, contact Cadex for service. Battery is detected on an. If message persists, press A five-second delay after If message persists, BATTERY the battery is removed press REMOVED when the program completed. Cadex C7000 Series Battery Analyzers. Turn off the automatic Discharge is repeated up to OhmTest. If error 5 times until SoC is below continues, battery cannot 90.Cadex Electronics Inc. Current cannot pass A minimum AWG 10 CALIBRATION through shorted terminal (2.5 mm) wire is FAULT during calibration.
The wires may have disconnected during the calibration process. Repeat calibration procedure. Cadex C7000 Series Battery Analyzers. Battery is old or has been in storage. Operating time may be reduced. Either monitor battery use or discard the battery. If the battery is new, use the Prime program. Cadex Electronics Inc. Battery is being charged CHARGING normally. Cadex C7000 Series Battery Analyzers. Raise the discharge rate in the extended C-code. Station is on hold until Wait until other stations DISCHARGE WAIT sufficient power is have completed battery available. service. Cadex Electronics Inc. Either monitor battery use or discard. Insert battery in the battery INSERT THE adapter. BATTERY Cadex C7000 Series Battery Analyzers. This may occur if QuickTest (a processing intensive program) is used. Start QuickTest each station after 10 seconds. Cadex Electronics Inc. Discard the battery. TIMEOUT approximately one minute into the charge cycle Cadex C7000 Series Battery Analyzers. Cadex Electronics Inc. COMPLETE Battery is removed during Re-insert battery within 5 PROCESS service.If message persists, see Code 188 for further information. Cadex C7000 Series Battery Analyzers. Service has completed and Faults or warnings (if any) READY battery is ready. Final were corrected. Remove capacity or state of health is battery and use as displayed. normal. Cadex Electronics Inc. Cadex C7000 Series Battery Analyzers. The analyzer has old Contact Cadex to obtain SMART ADAPTER firmware incompatible with a firmware upgrade. FAULT the adapter. The analyzer has old Contact Cadex to obtain. The firmware chip in the analyzer may be loose. Contact Cadex for instructions to reinsert firmware. Cadex C7000 Series Battery Analyzers. Contact Cadex to upgrade the adapter for your particular battery. If the battery is NiCd or NiMH, turn off the temperature sensing. If the battery is known to. PROGRAMMED completed. TIMEOUT Cadex C7000 Series Battery Analyzers.
A current and voltage plot is shown for a typical NiCd battery serviced on the analyzer using default values. This plot is similar to a NiMH battery. Cadex Electronics Inc. During this stage, current is reduced to maintain Maximum Charge Voltage until the End of Charge current (set in the C-Code) is reached. Cadex Electronics Inc. Temperature controlled. Lithium-ion and lead-acid: constant voltage with current limit. Nickel- based: constant current with Reverse Load adjustable from 5-12. Customized charge methods possible. Cadex Electronics Inc. See C-Code keys, 8, 9 parameters, basic function (Fn), 8, 62, 63, 64, 70, 120, parameters, extended C-Code. See C-Code parameters, extended label printer, 71 parts, 8, 9 Cadex Electronics Inc. Battery adapters are sold separately. The analyzers work with most rechargeable chemistries in stand-alone mode or with a PC and are ideal for servicing portable batteries. We know there are plenty of differences when it comes to used equipment and quite often, choosing between different pieces is difficult, especially when the equipment is not sitting right in front of you. Well, what if you were able to see a piece of equipment before you purchased it. Not just a picture from the manufacturer's website, but the actual piece of equipment you would receive. You can zoom in close to see the labels with the serial number or zoom out to see the overall condition of the equipment. It's like having the store come to you. InstraView Request Form To get started. 1. Fill in the request form below 2. We'll send you an email letting you know exactly when your piece of equipment will be available for viewing Item to Inspect: 66662-3 - Cadex C7200 Battery Analyzer Error Please contact us to complete your request. Thank You! We will be contacting you shortly. Cadex Electronics Inc. All other trademarks mentioned herein are the property of their respective owners. Copyright Copyright 2005 by Cadex Electronics Inc.
No part of this publication or the firmware controlling Cadex product(s) may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language in any form or by any means without the express written permission of Cadex Electronics Inc. Revision Rights Cadex Electronics Inc.Please contact Cadex Electronics Inc.Disclaimer While every effort is made to ensure that the information contained in this manual is accurate and up-to-date, Cadex Electronics Inc.However, if the equipment is used in a manner not specified by this documentation, the protection provided by this equipment may be impaired. Please read this document and equipment labeling before using the equipment. Modification of Equipment CE, FCC, CSA and other approvals apply only to Cadex C7000 Series Battery Analyzers (C7200, C7400 and C7400ER) in the factory-authorized configuration. Changes or modification to the equipment not expressly approved by Cadex will void the approvals and void the user s authority to operate the equipment. Disposal of Waste Electrical and Electronic Equipment (WEEE) in the European Union This symbol on the product and package indicates that this product must not be disposed of with unsorted municipal waste. Instead, it is your responsibility to dispose of WEEE by handing it over to a designated collection point for the disposal. The separate collection and recycling of waste equipment will help conserve natural resources and ensure that it is disposed of in a manner that protects human health and the environment. For more information about where you can drop off your waste equipment for disposal, please contact your local municipal office, waste disposal service or wherever you purchased the product. Cadex C7000 Series Battery Analyzers iii If the equipment is not installed and used in accordance with the instructions in this manual, it may cause interference with radio communications.
The equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Subpart B of Part 15 of the FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference, in which case the user is required to take whatever measures needed to correct the interference, at their own expense. The equipment is designed with adequate safeguards to protect the user from shock and other hazards when used as specified within this document. If the equipment is used in a manner not specified by this documentation, the protection provided by the equipment may be impaired. Please read the documentation and equipment labeling before using the equipment. The analyzer may be affected by interference from other devices. If the unit is running abnormally, please ensure that the analyzer is moved away from any source of radio interference.Follow these precautions at all times. Clean battery contacts before servicing. To clean battery contacts, use a lintfree cotton swab dipped in 100 isopropyl alcohol. Press the battery firmly into the adapter to ensure a good connection. Ensure that the selected C-code is correct for the chemistry, voltage, and rating of the battery being serviced. Observe battery temperature. Service batteries between 5 C (41 F) and 50 C (122 F). Stop service if battery becomes very hot. The temperatures cited here are the battery temperatures, not ambient the ambient temperatures. Fast charging outside this temperature range may damage or reduce the life of the battery. Allow cold batteries to warm up and hot batteries to cool before charging. Do not attempt to charge non-rechargeable and primary batteries such as alkaline, carbon-zinc, or non-rechargeable lithium batteries. Do not short the positive and negative battery terminals together at any time.
Do not connect leads from one station to another, or to the case. An electrical short to any point outside the station bypasses the current regulation loop and may blow a fuse or cause permanent component damage. Do not exceed the battery manufacturer s recommended charge current and voltage limits for batteries. Do not remove the adapter from the analyzer while the battery is running. Cadex C7000 Series Battery Analyzers v Battery safety cannot be assured when a battery pack is built with individual cells of an unknown nature with a serial and parallel connection. Not all Li-ion cells are suited for multi-cell packs. Only cells that meet tight voltage and capacity tolerances can be used for serial and parallel connection. Mismatched packs are subject to overcharge resulting in venting with flame and fire. Check with the cell manufacturer to see if the cells are suitable for multi-cell packs. In the past, single Li-ion cells were only available to authorized battery manufacturers. Today, imports are becoming readily available and often fall into the hands of the inexperienced. While most brand name cells are equipped with an internal cell disconnect that permanently opens the current path on high pressure, some brands do not provide this safeguard. Many brands don t use a separator that shuts down the battery when high temperatures are reached. The internal safety features are omitted for cost reasons. Please follow the following guidelines when charging and discharging lithium-ion cell(s) and packs. Failing to follow these rules could result in venting with flame, explosion, fire and personal injury. A cell mismatch may overcharge and vent with flames. Never charge or discharge the battery without connecting a working protection circuit. Each cell must be monitored individually and the current disconnected if an anomaly occurs. Always attach a temperature sensor when charging and discharging the battery.
The temperature sensor must disconnect the current on excess temperature. Only connect cells that are matched and have the identical state-of-charge. Pay special attention when using an unknown brand. Not all brands contain intrinsic safety features that protect the cell when stressed. During experiments, place the test battery into a well-ventilated fireproof container. Never leave the battery unattended while under charge or discharge.Do not attempt to perform any service procedures on the analyzer other than replacement of the external fuse or internal backup battery (see Chapter 11, Services and Upgrades, page 114). To reduce the risk of electrical shock hazard, service batteries only when they are removed and disconnected from their end-use equipment. Use the analyzer only as specified in the documentation. Other uses may impair the protection provided by the unit. Use only a grounded AC outlet to power the analyzer. Before attempting any internal service, remove all batteries from the battery stations, turn the analyzer off and disconnect the power cord from the wall socket. Wait a few minutes before opening the cover. Replace fuses only with fuses of the same type and rating (see Replacing the Primary (Input) Fuse, page 114). Replace the internal backup battery only with the same type of battery (see Replacing the Backup Battery, page 115). Observe the correct polarity when installing the backup battery. Discard the used battery according to the battery manufacturer s instructions. Cadex C7000 Series Battery Analyzers vii The warranty does not cover: Damage caused by abusive operation, negligence, accident, or improper installation. Damage caused by an attempted repair not authorized by Cadex. Cosmetic damage caused by normal wear and tear. Damage from external causes such as leakage spills, power fluctuations, power failure or inadequate shipping. Product received without the appropriate model number, serial number, or safety markings.
Products used for rental purposes. Warranty Service Before sending the unit for service, contact Cadex Technical Support. If your product requires warranty service, the representative will provide a Return Authorization form or number and the location of the nearest service center. Ship the product to the service center with freight, insurance, and customs duties prepaid. The Return Authorization form must be included to obtain warranty service. Ensure that the unit(s) is properly packed before shipping, preferably in the original Cadex boxes. Damage caused in transit due to improperly packed items is not covered under warranty. Products returned from warranty service are shipped with freight prepaid by Cadex.You may contact the service center directly to arrange to send the product in for service. A Return Authorization form or number will be provided only if the product is returning to the Cadex Head Office. Ship the product to the service center with freight, insurance and customs duties prepaid. Ensure that the unit(s) is properly packaged before shipping. Note Cadex Electronics Inc.Cadex C7000 Series Battery Analyzers ix Product Features Services rechargeable nickel-cadmium (NiCd), nickel-metal hydride (NiMH), sealed lead-acid (SLA), lithium-ion (Li-ion) batteries and lithium-polymer (Li- Poly). In this manual Li-ion refers to both), lithium-ion and lithium-polymer batteries. Programmable with a total of 17 programs including: o Four basic programs: Auto; Charge; Prime and Quicktest.Over 1000 custom battery adapters are available and specialty adapters can be ordered. Adapters can be programmed with 10 C-codes. C-Codes contain the chemistry, voltage and rating. Custom adapters are provided with C-Codes of the most common batteries. A menu-driven interface with messages in plain English and status lights. Prints battery service reports and battery service labels. Analyzers can be connected to a PC and operated with BatteryShop software.
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